Waste tire/plastic pyrolysis plant for fuel oil is a new type of tyre oil treatment machine researched by our company through many times of experiment combined with the actual situation. The whole treating process is going under low temperature. It can effectively remove the tiny particles and Colloidal matter in the tyre oil, and meanwhile it can remove the odour of the oil, and finally makes the oil color looks clean and transparent and improve the economic value. It features high recycling rate, low costs of energy consumption, good oil processing ability. It is suitable for purification of tyre pyrolysis oil.
Scrap Tyre Pyrolysis To Fuel Oil Machine
Capacity:5ton,10ton,20TPD,30TPD,50TPD
Reactor Material:Q245R, Alloy Steel, Stainless Steel
Reactor Thickness:16mm, 18mm
Total Weight:30-40 tons (Varies by Design and Capacity)
Working Power:15-60KW(Varies by Design and Capacity)
Labor Qty Require:2-4 Persons for per set machine, more machine, fewer labors
Raw Material can be used in Pyrolysis machine
NO. |
Raw material |
Note |
1 |
Waste tyre |
Steel tyre ,Nylon tyre ,Bick tyre |
2 |
Waste plastic |
PE,PVC,Waste washed mixture plastic from waste Paper Factory |
3 |
Waste rubber |
Shoes Soles,Cable Skin |
4 |
oil sludge,waste oil sludge |
Output Products
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Application
|
Fuel Oil (50%-75%)
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1. Used as the heating material and sell it to cement factories, glass factories, ceramic factories, electric power factories, steel making factories, boiler factories, etc.
2. Used in heavy oil generator for electricity generation. 3. Deep process it into diesel oil with our distillation plant, color and smell removal system, the final oil can be used in diesel engines like trucks, tractors, etc. |
Carbon Black (30%-35%)
|
Slag for construction.
|
Flammable Gas (8%-10%)
|
1.Recycled into the furnace to heat reactor instead of coal/wood/oil/natural gas.
2.Storage the extra gas to restart the next batch. |
Waste Tire Recycling Process
Working Process of scrap tire pyrolysis plant
First, the raw materials are put into the reactor, and then seal the feeding in door, later start the machine and the reactor will be rotating and heated by coal, natural gas, wood or electricity. When the temperature reaches the degree of 250 to 280, we will get the crude oil, the oil steam will be continuous produced until the temperature reaches 350-460°C; oil steam will flow through oil gas separator, light component will enter the condensers and meanwhile the heavy oil will be discharged automatically into in heavy oil tank. The liquefied part will be condensed as crude oil, and the part which cannot be liquefied will be transferred by the water seal back to the burning chamber to be reused as heating material.
Product Name
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Waste Tyre Pyrolysis To Fuel Oil Machine
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Capacity
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5TPD, 6TPD, 8TPD, 10TPD, 12TPD, 15TPD,50TPD
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Reactor Material
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Q345R, Alloy Steel, Stainless Steel
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Reactor Thickness
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16.45mm, 18.45mm
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Total Weight
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30-40 tons (Varies by Design and Capacity)
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Working Power
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15-30KW(Varies by Design and Capacity)
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Labor Qty Require
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2-4 Persons for per set machine, more machine, fewer labors
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Processing Time
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Feeding 2 Hours, Processing 8-9 hours, Carbon Black and Steel Wire Discharging 1.5 hours. (Take 12TPD capacity as example)
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Application Material
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Waste Tyre, Waste Rubber, Waste Plastic, Waste Oil Sludge, Waste Aluminum Foil, Waste Cable, Waste Leather, Waste Acrylic(PMMA),etc...
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Heating Fuel
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Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc...
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Reactor material
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Adopt high pressure and temperature resistance steel plate to ensure longer service life. For some speical raw material , we use
special steel plate |
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High efficiency discharging
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Adopt screw converyor discharging device , discharge carbon black in sealed condition , no pollution and save labour and time .
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Integrated condensing device
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All of the condensing parts have been installed together before delivery from factory , save installation time and ensure welding
quality |
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Labour Saving
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Auto feeder machine to feed raw material automatically , save labour and time.
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Motor & Valve
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All of the motors can be customized.All of the valves use stainless steel.
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Non pollution
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Adopt 3 layers of ceramic packing dedusting device and water spray , finally no black smoke discharged out. SGS emission report
provided. |
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Safety devices
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Alarm , auto pressure releasing device , and anti back fire device , vacuum pump to ensure the machine working smoothly.
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From scrap tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, catbon black, steel wire, and incondensable gas. Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc. Carbon black can be made into pellets for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting. The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.
About installation & after service
All the various series of the equipment we sell enjoy perfect after-sale service :
1. We can arrange engineers to help you with the installation of the machine and the training of your workers until everything runs smoothly.
Now as the global situation we know,we have to support the installation guidance of each part online.
All the various series of the equipment we sell enjoy perfect after -sale service :
1. We will send engineers to help you with the installation of the machine and the training of your workers until everything runs smoothly.
2. We guarantee the complete machine one year since installation. If during the first year, there is any problem caused by the machine itselfe, we will take responsibility.
3. We guarantee the main furnace life more 1-2 years, and other parts no need change expect the quick- wear parts.
4. We provide the whole life machine maintenance.And w e will try our best to solve the customers' extra worries.